50-liter-Pilot-Plant-Three-Layer-Glass-Reactor

 

The 50L Three Layer Glass Reactor is a compact reactor system designed for precise chemical synthesis, mixing and distillation in pilot plant and kilo-lab.

Volume: 50liter, other volume available, 100ml, 250ml, 500ml, 1L, 2L, 3L, 5L, 10L, 20L, 30L, 50L, 60L, 80L, 100L, 150L, 200L

Vessel: triple wall, single wall, double wall available

Working pressure: Full vacuum to 0.05Mpa

Working temperature: -80°C ~ +250°C

Nozzles on the cover: stirrer, liquid feeding, solid material feeding, dosing addition, temperature sensor, reflux&distillation, also support customization.

Support equipment: include precision temperature control units, high-performance vacuum pumps, agitation sytems and safety accessories.

Why Choose a Three Layer Glass Reactor ?

Unlike traditional double-layer glass reactors, the three layer glass reactor features an additional insulating layer(vacuum jacket) between the inner and out walls. 

This design enhances temperature control by minimizing heat loss and improving vacuum compatiblity.

It ensures exceptional durability, thermal stability and corrosion resistance, making it ideal for handling aggressive chemicals and temperature-sensitive reactions.

Key advantages include:

1.Triple-layer Borosilicate Glass Design:

  • Inner Layer: high-purity borosilicate 3.3 glass for superior chemical resistance and thermal stability (-80°C ~ +250°C)
  • Intermediate Vacuum Layer: ensures optimal insulation and temperature uniformity.
  • Protective Outer Jacket: reinforced safety against mechanical stress and environmental factors.

2. Scalable Pilot Plant Performance

  • 50-liter capacity optimized for intermediate-scale reactions, distillation and crystallization.
  • Compatible with modular setups for reflux, extraction and vacuum operations.

3.Advanced Process Control

  • Digital temperature regulation (±0.5°C accuracy) with PT100 sensor integration.
  • Standardized ISO flange connections for seamless integration with condensers, feeding systems and automation tools.

4. Safety & Compliance

  • Explosion-proof motor and spark-resistant components.
  • Meets GMP, ATEX standards for hazardous environment.

Why Choose Our Pilot Three Layer Glass Reactor?

  1. Full Process Visibility: monitor reactions in real-time through the crystal-clear glass structure.
  2. Multi-application Flexibility: ideal for catalytic studies, nanoparticle synthesis, polymer development and API manufacturing.
  3. Low Maintenance Design: Easy disassembly, acid resistant PTFE seals, and self-lubricating stirrer bearings.
  4. Documentation Support: includes validation protocols (IQ/OQ), material certifications for facility integration.

More Details of Our 50L Pilot Three Layer Glass Reactor

Request a Custom Quote Today!

Unlock the potential of your pilot-scale projects with our 50L Pilot Plant Three Layer Glass Reactor.

Contact our engineering team for tailored configurations (heating/cooling systems, vacuum pump, pH sensor etc)

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